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Magnatech PIPEMASTER 516 Multi-Pass Welding Controller

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Magnatech PIPEMASTER 516 Multi-Pass Welding Controller

The latest generation of Pipemaster controllers are the result of a new direction in power source design. The Pipemaster 516 brings the benefits of digital technology to the orbital welding customer: unparalleled accuracy, repeatability, and reliability. Digital technology forever eliminates the need for periodic weld head calibration – motor speeds and response characteristics remain accurate and stable regardless of wear, and weld heads can be interchanged without time-consuming calibration.

Features:

  • Multi-pass welding of pipes/tubes/tubesheets
  • Full function capability (torch rotation, filler wire feed, electronic arc gap control, electronic oscillation)
  • Operates all models of Magnatech weld heads(GTAW process)
  • Current programming and pulsing controlled by Pipemaster controller – not the power supply
  • Amperage output determined by power source selection
  • Autoranging power input eliminates all internal modifications
  • Up to 100 levels per program (time-based programs)
  • Stores 100 weld programs internally
  • Auto Program automatically generates procedures
  • Programming and operation guided by simple prompts
  • Teach mode allows rapid program development
  • Programmable “override limits? provide supervisory control
  • Weld parameter monitoring/out-of-limits reporting for QA/QC purposes
  • Transfer programs and QC data to PC using USB flash drive
  • AutoTack automatically generates tack weld programs
  • Large color LCD pendant display
  • Stainless steel case
  • Help files provide immediate information/assistance
  • Password protection of key functions
  • Waterproof pendant with 7.6 m (25’) cable
  • Auto rewind feature unwraps cable at weld completion
  • All weld head functions capable of synchronization with pulsed current output
  • Selectable position or time-based programming
  • Integral switch prevents welding without torch gas flow
  • Bluetooth printer option
  • Detachable coolant recirculator with integral flow switch protection
  • Meets applicable NEMA, CE, CSA standards
Options:

  • Detachable coolant recirculator mounts underneath
  • Cart with bottle rack
  • Extension cables
  • Rugged storage/shipping case
  • Freestanding Bluetooth printer
  • Data-logging system for Amps, Volts, Travel Speed, Wire Speed, and Gas Flow (available for certain weld Head models only)
Specifications:

ApplicationFor use with many Magnatech weld head models (GTAW process), welding lathes, and dedicated weld systems
Functions controlled
Weld current output/current pulsing, weld head rotation, weld head wire feed speed, electronic arc voltage
Output power
0-600 amps(power source dependant)
Input power requirements (rated load)
115/230 VAC, 1 Ø, 4.0 KVA, 50/60 Hz autoranging (no modifications necessary)
Internal memory capacity
100 weld programs
Program transfer
Solid state digital media (USB flash drive/memory key)
Units of measurement
Metric and Inch (selectable)
Data recording/printout
Operator ID, weld ID number, program number, material, OD, wall thickness, date, time, weld head model, project, drawing, programmed parameters, user notes
Language selection
English, Spanish, German, French, others
Operating/storage temperature

Operating: -18 to 50° C (0 to 120° F)

Storage: -25 to 60° C (-20 to 140° F)

Dimension and weights:


Model 515 Power SourceModel 905 Circulator
Length48 cm48 cm
Width35 cm35 cm
Height43 cm27 cm
Weight41 kg15 kg
Weight - Model 51535 kg15 kg

Magnatech Welding

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