Magnatech PIPEMASTER 516 Multi-Pass Welding Controller
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Magnatech PIPEMASTER 516 Multi-Pass Welding Controller
The latest generation of Pipemaster controllers are the result of a new direction in power source design. The Pipemaster 516 brings the benefits of digital technology to the orbital welding customer: unparalleled accuracy, repeatability, and reliability. Digital technology forever eliminates the need for periodic weld head calibration – motor speeds and response characteristics remain accurate and stable regardless of wear, and weld heads can be interchanged without time-consuming calibration.
Features:
- Multi-pass welding of pipes/tubes/tubesheets
- Full function capability (torch rotation, filler wire feed, electronic arc gap control, electronic oscillation)
- Operates all models of Magnatech weld heads(GTAW process)
- Current programming and pulsing controlled by Pipemaster controller – not the power supply
- Amperage output determined by power source selection
- Autoranging power input eliminates all internal modifications
- Up to 100 levels per program (time-based programs)
- Stores 100 weld programs internally
- Auto Program automatically generates procedures
- Programming and operation guided by simple prompts
- Teach mode allows rapid program development
- Programmable “override limits? provide supervisory control
- Weld parameter monitoring/out-of-limits reporting for QA/QC purposes
- Transfer programs and QC data to PC using USB flash drive
- AutoTack automatically generates tack weld programs
- Large color LCD pendant display
- Stainless steel case
- Help files provide immediate information/assistance
- Password protection of key functions
- Waterproof pendant with 7.6 m (25’) cable
- Auto rewind feature unwraps cable at weld completion
- All weld head functions capable of synchronization with pulsed current output
- Selectable position or time-based programming
- Integral switch prevents welding without torch gas flow
- Bluetooth printer option
- Detachable coolant recirculator with integral flow switch protection
- Meets applicable NEMA, CE, CSA standards
- Detachable coolant recirculator mounts underneath
- Cart with bottle rack
- Extension cables
- Rugged storage/shipping case
- Freestanding Bluetooth printer
- Data-logging system for Amps, Volts, Travel Speed, Wire Speed, and Gas Flow (available for certain weld Head models only)
Application | For use with many Magnatech weld head models (GTAW process), welding lathes, and dedicated weld systems |
Functions controlled | Weld current output/current pulsing, weld head rotation, weld head wire feed speed, electronic arc voltage |
Output power | 0-600 amps(power source dependant) |
Input power requirements (rated load) | 115/230 VAC, 1 Ø, 4.0 KVA, 50/60 Hz autoranging (no modifications necessary) |
Internal memory capacity | 100 weld programs |
Program transfer | Solid state digital media (USB flash drive/memory key) |
Units of measurement | Metric and Inch (selectable) |
Data recording/printout | Operator ID, weld ID number, program number, material, OD, wall thickness, date, time, weld head model, project, drawing, programmed parameters, user notes |
Language selection | English, Spanish, German, French, others |
Operating/storage temperature | Operating: -18 to 50° C (0 to 120° F) Storage: -25 to 60° C (-20 to 140° F) |
Dimension and weights:
Model 515 Power Source | Model 905 Circulator | |
Length | 48 cm | 48 cm |
Width | 35 cm | 35 cm |
Height | 43 cm | 27 cm |
Weight | 41 kg | 15 kg |
Weight - Model 515 | 35 kg | 15 kg |